ʻO ka TallMan Robotics' Hana Hana Hana Kiʻekiʻe a me ka Pūnaehana Manaʻo maikaʻi
Ma ke kahua o ka ʻenehana ʻenehana, lawe ʻo TallMan Robotics i ka "manufacturing precision+ultimate quality control" ma ke ʻano he mea hoʻokūkū koʻikoʻi, me ka hilinaʻi ʻana i kahi hui o nā mea hana kiʻekiʻe-a me kahi ʻōnaehana hoʻokele kaʻina hana piha. I ka hana alumini a me ka pā kila o nā huahana koʻikoʻi e like me nā modules linear, nā pahu uila, nā mea hoʻemi RV, nā hollow rotating platforms, a me nā planetary reducers, Linear Guides, Ball Screw, Gearboxes, etc. ʻO kāna ʻōnaehana mīkini akamai, i hōʻike ʻia e CNC, ʻaʻole i haki wale i ka palena pololei o ka hana mechanical precision maʻamau, akā hoʻokō pū i nā koi koʻikoʻi o nā mea hoʻohana ma nā kahua he nui e like me semiconductor, medical, aerospace, etc.
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1.CNCMʻehaʻehaCkomoMatrix
Ua kūkulu ʻo TallMan Robotics i nā ʻōnaehana mīkini CNC e uhi ana i ʻelima axis linkage, -wikiwiki kiʻekiʻe, a me nā hui wili hoʻololi:
1). ʻElima axis linkage machining center: Hoʻokomo i ka German DMG MORI CLX 400 machining center (kūpono pololei ± 2 μm, hoʻihoʻi i ka pololei o ka hoʻonoho ʻana ± 1 μm), i hoʻolālā kūikawā ʻia no ka mīkini ʻili paʻakikī o nā papa laina alumini alumini. Ua lako ka mea me ka 'ōnaehana uku manawa maoli no ka laser interferometers, i hiki ke hana i elima axis pili wili ma luna o ka module ili hoʻokomo, e hōʻoia ana i ka palahalaha o ka emi iho a i like paha me 3 μm a me ka mana hoʻomanawanui o ± 5 μm no ke kaawale ma waena o ke alakaʻi i nā kau hoʻonoho kaʻaahi. ʻO ka hana māmā māmā o nā modula laina maʻamau i hoʻohana ʻia i nā mea lapaʻau e loaʻa i ka 40% hōʻemi i ke kaumaha o ke kiʻi a me ka piʻi ʻana o 25% i ka rigidity ma o ʻelima axis milling o aerospace grade aluminum alloy (6061-T6).
2). Kiʻekiʻe kiʻekiʻe wili wili: Hoʻohana ʻia ke kikowaena wili kiʻekiʻe -Kepania Fanuc alpha-D14MiA kiʻekiʻe (spindle 40000 rpm) no ka hana ʻana i nā puka pololei o nā kino cylinder uila (aluminium alloy 6063). Hoʻohana kēia mea hana i ka ʻenehana uku hoʻoneʻe wela, a i ka wā e hoʻoponopono ai i ke anawaena o 8mm ma o ka lua, hiki i ka pololei o ka hole spacing ke hiki i ± 3 μm, a ʻo ka ʻili o ka ʻili ʻo Ra ka liʻiliʻi a i ʻole like me 0.4 μm, e hālāwai ana i nā koi koʻikoʻi o ka hoʻomaʻemaʻe (ISO Class 5) a me ka hoʻopaʻa ʻana no nā lako uila semiconductor.
3). ʻO ka huli ʻana a me ka wili ʻana i ke kikowaena machining composite: Hoʻohana ʻia ʻo Swiss Baomei TECHNOPOLIS 300 huli a me ka milling composite center (integrated 12 axis linkage) no ka mīkini pololei o ka RV reducer cycloidal axle. Ma ka hoʻopau ʻana i ke kaʻina holoʻokoʻa o ka huli ʻana, ka wili ʻana, a me ka wili ʻana me hoʻokahi clamping, ua hōʻoia ʻia ka coaxiality o ka cycloidal wheel axle hole e emi iho a like paha me 5 μm, a ʻo ka ʻili niho ʻo Ra ka liʻiliʻi a i ʻole like me 0.2 μm. Ke hoʻohālikelike ʻia me ka machining ʻano maʻamau, hoʻomaikaʻi ʻia ka pono e 60%, a hoʻomaikaʻi ʻia ke kūpaʻa pololei e 40%.
2. KūikawāPkaʻa ʻanaEmea lako
1). mīkini ʻoki uea lohi: Ke Kepani Shadick AQ325L lohi oki uwea mea hana (pololei kaʻina hana ± 2 μm) ua hoʻohana 'ia no ka hoʻopololei niho machining o kiʻekiʻe - kiʻekiʻe kiʻekiʻe kiʻekiʻe (SCM435 paʻa kila) ma nā ʻanuʻu hollow rotating platform. Ma ka hoʻohana ʻana i ka electrode uea keleawe me ke anawaena o 0.05mm, hiki ke hoʻohana ʻia nā micro gears me ka modulus o 0.5 a i ʻole ka liʻiliʻi, me ka ʻili o ka niho niho Ra ʻoi aʻe a like paha me 0.8 μm a me ka hewa orientation niho liʻiliʻi a i ʻole like me 8 μm, e hoʻokō i nā koi no ka hana leo ʻole o nā hāmeʻa hollow a i ʻole 4.
2). ʻElima axis grinder:Hoʻohana ʻia ka German Schlafling Cylinder Grinding Machine (grinding pololei ± 1 μm) no ka wili pololei ʻana i nā pahu lā o ka honua gearbox. Hoʻohana ʻia ka huila wili CBN e wili i ka pahu kila 20CrMnTi ma hope o ka carburizing a me ke kinai ʻana (HRC60 ± 2), me ka ʻae ʻana o ke anawaena kumu i hoʻomalu ʻia ma ± 2 μm a me ka pōʻai ʻAʻole i like a i ʻole like me 1 μm, e hōʻoia ana i ka hewa o ka hoʻouna ʻana i ka planetary gear ma lalo a i like paha me 1 arc minuke.
3. ʻAunoaPhoʻohuoiLine
Ma ke kaʻina hana o ka module linear, ua hoʻokomo ʻia kahi laina hana akamai i loko o ka Japanese Fanuc collaborative robot M-10iA/12 a me kahi ʻōnaehana nānā ʻike: ua hoʻokō ka lopako i ke kaomi pololei ʻana i ke kaʻa alakaʻi a me ka slider ma o nā mea ʻike mana ikaika (ka piʻi ʻana o ke kaomi ʻAʻole a i like paha me 5N), a ke hana nei ka ʻōnaehana ʻike maka ma mua o ka 5N. e hōʻoia i ka liʻiliʻi o ka walaʻau hana module ma mua o 50dB a ʻo ka pololei o ka hoʻonohonoho ʻana ʻo ia ka liʻiliʻi ma mua o ± 0.005mm/m. Hoʻohana ka laina hana i ka ʻōnaehana MES no ka nānā ʻana i ka manawa maoli, e hōʻemi ana i ka pōʻaiapili hana i 45 mau minuke i kēlā me kēia ʻāpana a me ka kāohi ʻana i ka helu defect ma lalo o 0.03%.
Mea a meProcessIhana hou: kaUltimateBreakthrough oAluminum aSkāhiliPlohi
1. pololeiMʻehaʻehaTʻenehana noAluminumAlloy
1). Hoʻolālā māmā māmā: ʻO ke kino nui o ka module linear i hana ʻia me ka aerospace grade alumini alloy 6061-T6 (ikaika tensile 310MPa). Ma o ka hoʻolālā topology optimization, loaʻa kahi "honeycomb" i loko. Ma hope o ka milling CNC, hoʻemi ʻia ka density i 2.7g/cm ³, a hoʻonui ʻia ka ikaika kulou i 280MPa. Hoʻohana ʻia ka ʻenehana ʻoki haʻahaʻa haʻahaʻa (-20 degere anuanu ea) i ka hana ʻana e hoʻopau i ka deformation thermal o ka alumini alumini a hōʻoia i ka palahalaha o ka papa hoʻonohonoho alakaʻi alakaʻi ʻoi aku ka liʻiliʻi ma mua o 5 μm.
2). Kaʻina hana lapaʻau ʻili:Hoʻohana ke kino cylinder uila i ke kaʻina anodizing paʻakikī (ka mānoanoa kiʻiʻoniʻoni 25 μm, HV paʻakikī 500+), a ua hoʻomalu pono ʻia ka mānoanoa o kēia manawa e nā lako electrolysis CNC (15A/dm ² ± 10%), e loaʻa ana i ka ʻeleʻele ʻili Ra E emi a like paha me 0.8 μm, ʻoi aku ka lōʻihi o ka hoʻāʻo ʻana o ka paʻakai paʻakai {100} mau hola {100} lōʻihi ma mua o 6 mau hola. ka hana ʻana ma nā wahi haʻahaʻa (ka haʻahaʻa ʻoi aku ka nui ma mua a i ʻole like me 90% RH).
2.Precision Machining Technology no nā pā kila
1). Kaʻina hana hoʻomaʻamaʻa wela:Hana ʻia ka cycloidal gear o ka RV reducer i ka pā kila SCM435 (carbon content 0.35%), a ma hope o ka carburizing vacuum a me ka hoʻopau ʻana (ka mahana 930 degere ± 5 degere, manawa 4 hola), hiki i ka paʻakikī o ka ʻili ke hiki i ka HRC62 ± 2 a hiki i ka paʻakikī koʻikoʻi hiki i ka HRC35 ± 3 degere o nā ʻāina ʻē aʻe (Ma o Iapana ± 3 degere ka mana o Iapana. nā kapuahi, ua hōʻoia ka deformation o ka cycloidal gear e emi iho a i ʻole like me 0.01mm, ʻoi aku ka nui o ke koʻikoʻi koʻikoʻi ma luna o ka niho niho ma mua o -500MPa, a ua hoʻonui ʻia ke ola luhi ma mua o 10 mau manawa.
2). ʻenehana wili pololei:ʻO ka hale pahu pahu pahu pahu hollow rotating platform (SS400 steel plate) me ka hoʻohana ʻana i ka mīkini ʻili ʻili pololei ʻo Sumitomo (wili i ke poʻo wikiwiki 6000rpm) mai Iapana, me ka ʻili o ka ʻili Ra ʻoi aʻe a i ʻole like me 0.2 μm a me ka pālahalaha ʻoi aʻe ma mua o 3 μm. E hui pū me ka German Mahr roughness tester no ka ʻike pūnaewele e hōʻoia i ka liʻiliʻi o ka leakage o ka pahu pahu ma hope o ka hui ʻana ma lalo o 0.01ml/min, e hālāwai ana i nā kūlana maʻemaʻe o ka ʻoihana meaʻai (FDA certification).
ʻO TallMan Robotics Innovation a me ka hiki ke hoʻonui i nā lako hana
I ka hoʻokūkū ikaika loa ma ke kahua o ka ʻenehana ʻoihana, ʻike nui ʻo TallMan Robotics ʻo ka mea hana ka mea nui e hōʻoia i ka maikaʻi o ka huahana. No ka hoʻokō ʻana i nā koi koʻikoʻi koʻikoʻi o nā mea kūʻai kiʻekiʻe-no nā huahana i loko o nā kaiapuni koʻikoʻi, ua alakaʻi ʻia ka hui e ka noiʻi a me ka hoʻomohala hou ʻana, e hoʻolauna ikaika ana i ka -mea hana kiʻekiʻe -hope kaulana, hoʻomaikaʻi mau i ka hiki ke hana, a ua hoʻomaka i kahi ala hoʻomohala kūʻokoʻa.
Manaʻo ʻo TallMan Robotics i ka noiʻi hou a me ka hoʻomohala ʻana i nā lako hana hou e like me ke kī e hoʻonui ai i ka hoʻokūkū. Hoʻokumu nā ʻoihana i nā hui R&D ʻoihana e hana i ka noiʻi hohonu e pili ana i nā koi o ka hana ʻana o nā huahana ma nā kaiapuni koʻikoʻi, a hoʻomohala i nā ʻenehana hoʻoponopono kūpono a me nā mea hana no nā kūlana hana koʻikoʻi e like me ka haʻahaʻa kiʻekiʻe, ka ʻinoʻino ikaika, a me ka wela kiʻekiʻe -kiʻekiʻe. No ka laʻana, ma muli o nā koi kiʻekiʻe no ka anti-corrosion o nā mea i loko o nā mea hana ʻenekinia moana, ua hoʻomohala ʻia nā mea hana lapaʻau kūikawā. Ma o nā kaʻina hana uhi hou, ua hoʻokumu ʻia kahi papa pale paʻa ma luna o nā ʻili o ka alumini a me nā pā kila, e hoʻomaikaʻi nui ana i ka pale ʻana i ka corrosion paʻakai o ka huahana.
Ma ka manawa like, nānā pono nā ʻoihana i nā ʻenehana -ʻokiʻoki i loko o ka ʻoihana a hoʻolauna ikaika i ka-mea hana kiʻekiʻe kiʻekiʻe. Ma ke kahua o elima axis linkage machining, ua hoʻolauna ʻia kahi ʻano hou o ka mīkini kikowaena mai Germany's Demage, nona ka ʻenehana hoʻomalu kūpaʻa wela a hiki ke mālama i ka pololei machining o nā ʻāpana ma ka pae micrometer a hiki i nā kaiapuni me ka nui o ka wela. No ka hana kūikawā, ua hoʻolauna ʻia nā mea hana ʻoki uea lohi kiʻekiʻe mai Iapana, nona ka mana pololei o ka nalo uea electrode a hiki ke hoʻokō i nā pono hana o nā kiʻekiʻe -kiʻekiʻe kiʻekiʻe a me nā mea nui ʻē aʻe i loko o nā wahi paʻakikī, e hōʻoiaʻiʻo ana i ka paʻa a me ka hilinaʻi o nā huahana ma lalo o nā kūlana hana paʻakikī.
Ma o ka noiʻi ʻana a me ka hoʻomohala ʻana a me ka hoʻolauna ʻana i nā mea hana kiʻekiʻe, ua hoʻonui mau ʻo TallMan Robotics i kona hiki ke hana. ʻAʻole hoʻomaikaʻi wale ka hoʻohana ʻana i nā mea hana hou a me nā ʻenehana, akā hoʻomaikaʻi nui hoʻi i ka maikaʻi o ka huahana. Ma ka ho'āʻo hoʻohālikelike kaiapuni wela loa, hiki ke hana paʻa ka module linear i hoʻonui ʻia a me ka cylinder uila ma ke ʻano wela o -40 degere a 120 degere, me ka nui o ka mālama ʻana ma luna o 98%; I loko o ka wai kiʻekiʻe a me ka waika ikaika -kaiapuni kumu, ʻo ka RV reducer a me ka hollow rotating platform i hoʻemi ʻia ka nui o ka corrosion o kā lākou mau mea metala ma mua o 80%, e hoʻolōʻihi loa i ke ola lawelawe o ka huahana a hoʻokō pono i nā koi o nā mea kūʻai kiʻekiʻe -e like me ka aerospace a me ka ʻimi kai hohonu no nā huahana i nā wahi ʻino.
Hōʻike ka ʻike ma luna aʻe i nā hana a TallMan Robotics i ka hana ʻana i nā lako hana.